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Task #3125

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Task #3151: Procurement

GW BoM Component Procurement

Task #3125: GW BoM Component Procurement

Added by Thomas Joseph 4 months ago. Updated about 1 month ago.

Status:
In Progress
Priority:
Normal
Assignee:
Dhanasekar T
Target version:
-
Start date:
19/01/2026
Due date:
20/02/2026 (about 2 months late)
% Done:

50%

Estimated time:
Spent time:
21:09 h

Description

Updated by Thomas Joseph 4 months ago Actions
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 #1

  • Status changed from In Progress to New
  • Parent task set to #3151

Updated by Thomas Joseph 3 months ago Actions
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 #2

  • Subject changed from GW BoM Component Procurement to GW & PLCIO BoM Component Procurement
  • Due date set to 28/01/2026
  • Status changed from New to In Progress
  • Start date set to 19/01/2026
  • % Done changed from 0 to 10

19/01/2026

Plan as discussed

  1. Update schematic changes => VM
    b. In 4GPCB, remove wifi section, just replace N70 with N58
    c. In PLCIO, remove AO section from Schematic, DI section , duplicate

  2. Get BoM consolidated for all PCBs =>VM
    a. Each BoM separate

  3. get costing in slabs of 10/50/100/250/1000 - DT

  4. Analyse and identify common components and mark in the respective BoM => DT

5.In parallel, Design Optimisation (decide common components, split special component into one or two common component, remove unwanted component) => VM

Will meet 2.00pm on 20/01/2026 review, 6.00pm = > place order - 1st lot

Note : Target assembly qty - MCU and 4G PCB - 70nos, PLCIO - 10nos

@VenuMadhav S : 1, 2 do it now and handover to @Dhanasekar T

Updated by Thomas Joseph 3 months ago · Edited Actions
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 #3

Questions to uV

  1. PCB#1(GW) with 400 components of which we will provide 320 in reels/tubes, rest in cut strips (assembly qty 60)
  2. PCB#2(PLCIO) with 420 components of which 340 in reels/tubes, rest in cut strips (Assembly qty 20)

How many boards can assemble and deliver in 3 days ?

@VenuMadhav S : make the correct qty in above description

Observation:
DigiReel™ fee Rs. 700/-, MouseReel™ fee ₹475.00
0402 resistor reel qty - 10000, cost is Rs. 2000/-

In GW controller, 225 of 311 are res and caps.

Updated by Dhanasekar T 3 months ago Actions
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 #4

I checked with uV Vinod sir.

He said for 3 days can assemble 5 sets -MCU & 4G PCB

If 10 nos means, it will take max 5 days (3 days M/C assembly +2 days Qc checking)

Updated by Thomas Joseph 3 months ago Actions
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 #5

The cost for core4 PCB BoM purchase alone (40 tracker + 5 RTU) alone 5.6Lakhs (mouser price, w/o duty).

Enclosure - 50K
PCB - 30K
Assembly - 75K

Total = 7.1Lakhs

Updated by Thomas Joseph 3 months ago · Edited Actions
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 #6

Use this => https://elpisit-my.sharepoint.com/:x:/g/personal/satish_sl_elpisitsolutions_com/IQDz-dK5ppLURoNTzeL-MRlpAQu-TXbcbc3-HoUucTCISwQ?e=v6MCdy

fill the price corresponding to the required qty slab. Adjust the order qty if required

Will discuss.

Next

  1. Get quotation from different vendors =. Mouser, DK, Robu, PCB Power, JP electronics(Indiranagar), Wruth, .....

  2. Order from reliable source

  3. Engage PCB Power in the assembly, ask these queries

    To PCB Power for PCB assembly

     1. Component sourcing - We or they or both - option available
 2. If we provide, should it be exact or more. If more, will they return with assembled board
 3. Packaging - moisture controlled, ESD safe
 4. Component baking - will they do ?
 5. Lead time - as per web order or not ?
 6. Will do assembly alone ?
 7. What is packing and Freight cost (extra or included)

3 bare GW2.0 PCBs

  • need to order components immediately
    PR Value - 33K (7sets). N720 non-stock and obsolete - Use from damaged IOController boards

Updated by Thomas Joseph 3 months ago Actions
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 #7

@Dhanasekar T : Initiate procurement for 45 Tracker and 10 RTU

Updated by Thomas Joseph 3 months ago Actions
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 #8

  • Description updated (diff)

Updated by Thomas Joseph 3 months ago · Edited Actions
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 #9

04/02/2026
http://5.161.106.25:3000/issues/3220#note-2
N58-CA-081AS1-40 nos (AT Command)
N58-CA-082AS1-10 nos (OpenCPU)
Received

Updated by Thomas Joseph 3 months ago Actions
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 #10

  • Subject changed from GW & PLCIO BoM Component Procurement to GW BoM Component Procurement

Updated by Thomas Joseph 3 months ago Actions
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 #11

  • Due date changed from 28/01/2026 to 20/02/2026

Updated by Dhanasekar T 3 months ago Actions
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 #12

  • % Done changed from 10 to 30

BoM costing quotation enquired to
Harmonia electronics
Sevya Electronik

For mouser we asked to any credit terms option available or not

Updated by Dhanasekar T about 1 month ago Actions
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 #13

  • % Done changed from 30 to 40

Initially 10 sets of components added in the cart.

Need to approve payment.

Updated by Dhanasekar T about 1 month ago Actions
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 #14

Please find and share the alt. part no for below details.

The specified part number is currently on backorder.

GatewayV2P2_MCU BoM:

U16-TPD2E001DZDR

Updated by Dhanasekar T about 1 month ago Actions
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 #15

  • % Done changed from 40 to 50

Order placed at mouser,digikey,element14

For GW_V2.2_MCU-10 nos
GW_V2.2_Conn-10 nos
PLCIO_V2P0-5 nos

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