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Task #2986

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TJ VS

Task #2985: Detailed Design

Design of Enclosure Cutouts

Task #2986: Design of Enclosure Cutouts

Added by Thomas Joseph 2 months ago. Updated about 2 months ago.

Status:
Resolved
Priority:
Normal
Assignee:
VenuMadhav S
Start date:
08/01/2026
Due date:
17/01/2026 (53 days late)
% Done:

100%

Estimated time:
Spent time:
6:01 h

Files

ELP-309D1-03_Bottom.step (182 KB) ELP-309D1-03_Bottom.step Dhanasekar T, 19/01/2026 11:54 AM

TJ Updated by Thomas Joseph 2 months ago Actions
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 #1

  • % Done changed from 0 to 20

Create step file for PLCIO with D25 3D
plan the stacking (PCIO stacked + If PCB + Connector PCB (vertical) + GW PCBs side by side on IF PCB)
create integrated PCB step
Identify suitable enclosure
Map into board file and generate final step -> Generate cutouts

VS Updated by VenuMadhav S about 2 months ago · Edited Actions
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 #3

Enquired about the enclosures with the Well contacts and got the details---> https://elpisit-my.sharepoint.com/:f:/g/personal/satish_sl_elpisitsolutions_com/IgBfKEfklXCmTbJryQv1hc0FARN6H1d8cniWfnGXXPhAqDA?e=3rhFep

Accordingly need to make the mechanical design. for feasibility study.

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #4

  • Due date changed from 12/01/2026 to 17/01/2026
  • Status changed from New to In Progress

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #5

  • % Done changed from 30 to 60

PLCIO & GW2.0 stacked Step file created
Box step file created

Mechanical Plan Updated => https://elpisit-my.sharepoint.com/:x:/g/personal/satish_sl_elpisitsolutions_com/IQBMBDpc8gbBTJhEigkeLVDcAXY_Xh--YMI3ZMaEetIN3AM?e=bUEboV

No Interface/connector PCB

Cable+ Header connection b/w PLCIO & GW2.0
Base is acrylic sheet cut matching enclosure inside

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #6

Refer eVidya, CTB box stepfile to get the D-sub cutout dimension (ovesized, incliding locking screws)

DT Updated by Dhanasekar T about 2 months ago Actions
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 #7

For Sunpower CTB enclosure step file uploaded

TJ Updated by Thomas Joseph about 2 months ago · Edited Actions
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 #8

@Dhanasekar T :Dont upload here.

Give the ondrive link here in Redmine

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #9

  • % Done changed from 60 to 70

Review of https://autode.sk/4qXhQU7

Comments
1. position hylam sheet directly on studs
2. position GW controller directly on top of Hylam sheet by making cutout for Controller PCB excluding 4 mounting holes
3. ensure min. 5mm clearance for cutouts from enclosure edges
4. PLC IO PCB position should be based on spacer size
6. Transfer mounting holes of PLCIO and GW to Hylam sheet design

Update the design and release for fab

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #10

From VM
updated design => https://autode.sk/49Ka0q5

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #11

  • % Done changed from 70 to 90

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #12

@VenuMadhav S : Put the LED at top right when SMA pointing upwards

TJ Updated by Thomas Joseph about 2 months ago · Edited Actions
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 #14

after evaluating the graphics => http://5.161.106.25:3000/issues/3179#note-3

position the LED and update design

TJ Updated by Thomas Joseph about 2 months ago Actions
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 #15

  • Status changed from Resolved to In Progress
  • % Done changed from 100 to 90

VS Updated by VenuMadhav S about 2 months ago Actions
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 #18

  • Status changed from In Progress to Resolved
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