Task #2986
openTask #2985: Detailed Design
Design of Enclosure Cutouts
Added by Thomas Joseph 2 months ago. Updated about 2 months ago.
Files
| ELP-309D1-03_Bottom.step (182 KB) ELP-309D1-03_Bottom.step | Dhanasekar T, 19/01/2026 11:54 AM |
TJ Updated by Thomas Joseph 2 months ago Actions #1
- % Done changed from 0 to 20
Create step file for PLCIO with D25 3D
plan the stacking (PCIO stacked + If PCB + Connector PCB (vertical) + GW PCBs side by side on IF PCB)
create integrated PCB step
Identify suitable enclosure
Map into board file and generate final step -> Generate cutouts
TJ Updated by Thomas Joseph about 2 months ago · Edited Actions #2
- % Done changed from 20 to 30
@VenuMadhav S : The mechanical design plan => https://elpisit-my.sharepoint.com/:x:/g/personal/satish_sl_elpisitsolutions_com/IQCxCGuikGNFRJM5AEPWqpS6AVulk-UMzXA4F4pD2abr6Mo?e=Bqb7HV
Use this and complete step file to evaluate the feasibility.
Upload the docs from enclosure supplier in => https://elpisit-my.sharepoint.com/personal/satish_sl_elpisitsolutions_com/_layouts/15/onedrive.aspx?id=%2Fpersonal%2Fsatish%5Fsl%5Felpisitsolutions%5Fcom%2FDocuments%2FElpis%20Projects%20Folder%2FCore4%20Energy%2FRTU%2FDSN&sortField=LinkFilename&isAscending=true&viewid=61eba2a5%2D814f%2D44aa%2D8174%2D6350cc1f415e&view=0
VS Updated by VenuMadhav S about 2 months ago · Edited Actions #3
Enquired about the enclosures with the Well contacts and got the details---> https://elpisit-my.sharepoint.com/:f:/g/personal/satish_sl_elpisitsolutions_com/IgBfKEfklXCmTbJryQv1hc0FARN6H1d8cniWfnGXXPhAqDA?e=3rhFep
Accordingly need to make the mechanical design. for feasibility study.
TJ Updated by Thomas Joseph about 2 months ago Actions #4
- Due date changed from 12/01/2026 to 17/01/2026
- Status changed from New to In Progress
TJ Updated by Thomas Joseph about 2 months ago Actions #5
- % Done changed from 30 to 60
PLCIO & GW2.0 stacked Step file created
Box step file created
Mechanical Plan Updated => https://elpisit-my.sharepoint.com/:x:/g/personal/satish_sl_elpisitsolutions_com/IQBMBDpc8gbBTJhEigkeLVDcAXY_Xh--YMI3ZMaEetIN3AM?e=bUEboV
No Interface/connector PCB
Cable+ Header connection b/w PLCIO & GW2.0
Base is acrylic sheet cut matching enclosure inside
TJ Updated by Thomas Joseph about 2 months ago Actions #6
Refer eVidya, CTB box stepfile to get the D-sub cutout dimension (ovesized, incliding locking screws)
DT Updated by Dhanasekar T about 2 months ago Actions #7
- File ELP-309D1-03_Bottom.step ELP-309D1-03_Bottom.step added
For Sunpower CTB enclosure step file uploaded
TJ Updated by Thomas Joseph about 2 months ago · Edited Actions #8
@Dhanasekar T :Dont upload here.
Give the ondrive link here in Redmine
TJ Updated by Thomas Joseph about 2 months ago Actions #9
- % Done changed from 60 to 70
Review of https://autode.sk/4qXhQU7
Comments
1. position hylam sheet directly on studs
2. position GW controller directly on top of Hylam sheet by making cutout for Controller PCB excluding 4 mounting holes
3. ensure min. 5mm clearance for cutouts from enclosure edges
4. PLC IO PCB position should be based on spacer size
6. Transfer mounting holes of PLCIO and GW to Hylam sheet design
Update the design and release for fab
TJ Updated by Thomas Joseph about 2 months ago Actions #10
From VM
updated design => https://autode.sk/49Ka0q5
TJ Updated by Thomas Joseph about 2 months ago Actions #11
- % Done changed from 70 to 90
TJ Updated by Thomas Joseph about 2 months ago Actions #12
@VenuMadhav S : Put the LED at top right when SMA pointing upwards
VS Updated by VenuMadhav S about 2 months ago Actions #13
- Status changed from In Progress to Resolved
- % Done changed from 90 to 100
Updated the LED positions and SIM card slot also provided
Step file====> https://elpisit-my.sharepoint.com/:u:/g/personal/satish_sl_elpisitsolutions_com/IQCW8UVALZ4IR6w90qOqtYAYAQODCEvWc7GSDddjBMaNz04?e=FbSw5K
Lid====> https://elpisit-my.sharepoint.com/:u:/g/personal/satish_sl_elpisitsolutions_com/IQDj6pGbbUmDSpMe0_Ih02guAZjf6oKP4GTpBXQ6uJzoRiM?e=ajaTdq
TJ Updated by Thomas Joseph about 2 months ago · Edited Actions #14
after evaluating the graphics => http://5.161.106.25:3000/issues/3179#note-3
position the LED and update design
TJ Updated by Thomas Joseph about 2 months ago Actions #15
- Status changed from Resolved to In Progress
- % Done changed from 100 to 90
TJ Updated by Thomas Joseph about 2 months ago Actions #16
- % Done changed from 90 to 100
VS Updated by VenuMadhav S about 2 months ago Actions #17
Updated file. This is the final one
VS Updated by VenuMadhav S about 2 months ago Actions #18
- Status changed from In Progress to Resolved